Design & Development
Our development team, project management division, advanced product quality planning specialists, process technology experts, and design team work hand in hand to develop customer-specific solutions, including product and process developments for efficiency- and quality-optimized series production.
Production-optimized product design
as a result of our proactive optimization of products and processes in all relevant features
Ideally harmonized production concepts
for every series product – defined at the beginning of the project and implemented and validated in the industrialization phase
Perfect value chains for maximum efficiency
sophisticated production processes and individually coordinated procedures for maximum efficiency along the value chain
Durability & maximum quality
through advanced product quality planning, robust process design, and integrated process and quality monitoring
Consulting
Our experts are on hand to support our customers at any time with their comprehensive technical knowledge and development expertise. Together with our customers, we can therefore work right from the start to design products in a way that is best suited for manufacturing and optimize all processes along the value chain. Through this approach, we can optimally implement all functional (customer) requirements and ensure that the products are manufactured to a high level of quality. Our development team is associated with a broad spectrum of institutes, universities, and working groups.
Project management
Our project managers are the central point of organization for any given customer project. The team remains in close contact with the customer and all the divisions involved at every step: from the beginning of the project and the detailed planning phase through to the actual implementation of the project with parallel monitoring and optimization of the product-specific tools and systems, and ultimately the conclusion of the project with ensuing series start-up. Altogether, this ensures that processes run smoothly.
Design
Equipped with the latest 3D CAD workplaces, our design team has specific divisions dedicated to stamping tools, injection-molding tools, and our system and device construction operations. Our experts ensure that customer products and assemblies are designed in a way that makes them suitable for manufacturing, and take responsibility for designing the tools required for this in the manufacturing processes. This allows our designers to develop customer-oriented and efficient solutions for complex challenges.
Process development &
process technology
As part of the process development for stamping and injection molding, FEM simulation tools are also utilized at an early stage for tool and product design. In addition, the planned production concept for the product is verified and refined in detail at the beginning of the project. The requirements for production equipment or complete production lines are translated into requirements specifications through our process technology. Following the construction and commissioning of the equipment, our process technology division assumes responsibility for the definition of process parameters and validation of all value-creating individual processes.
advanced quality planning
As part of the initial planning and coordination, we focus on high and consistent product quality. The basis for this is the definition of essential dimensional and functional tests during series production. This advance quality planning for prototypes, pre-series and series is carried out in accordance with customer requirements, including the creation of FMEAs and test planning in the CAQ system. Sampling can also be carried out according to PPAP, PPF or customer specific procedures - on request also via electronic data exchange. Wherever possible, all production steps are monitored directly and mostly automated in-line.
quality assurance
Striving for uncompromising quality and perfection is what drives us - ensuring consistently high product quality is our aim. For this purpose, we rely on the statistical process control of product and process characteristics in series production. Preventive maintenance and repair measures on tools and systems complement our continuous improvement processes. A wide range of measuring equipment of the highest precision, in-house developments for quality testing of supplied parts and state-of-the-art camera technology in the production lines integrate quality assurance in every phase of a customer project.
Custom solutions
for your area of application
Mobility
Power Electronics
Medical
Industrial
Telecom industry
Solar & green technology
Mobility
Medical
Telecom Industry
Power Electronics
Industrial
Solar & green technology
Stamping technology
Our core areas of expertise include the series manufacturing of highly precise stamped parts with the integration of various methods into the stamping process.
Injection-molding technology
Another of our core areas of expertise lies in combining stamped metal insert parts and plastic in semi- and fully automated series production.